Mixing Host Inspection Project {Daily (Class) Inspection and Maintenance Project}
1. Check the lubricating oil pump pressure.
a) Lubricating oil pump total gauge pressure controlled at 5-15bar
b) The total lube oil pump pressure is controlled at 20-60 bar
2. Check the amount of lubricant in the lubricant cup of the mixer and refill the lubricant in time. Use #2 butter when filling.
3. Check whether the main motor current is normal 4. Check whether the indicator light of each item in the monitoring box is abnormally reflected (oil amount, oil temperature, working status of lubricating oil pump motor)
5. Check whether the oil supply pipe, gas pipe and connecting nozzle are broken or fallen off. 6. Check whether the water supply, gas, additive system and each equipment are normal. 7. Check whether the electrical control system and each instrument are normal. 8. Check the stirring shaft of the mixer. And whether the tank is clean. If the concrete on the mixing shaft is too much concrete, it must be manually cleaned.
9. Check the reservoir water volume, additive reserves.
Mixing station air compressor inspection project
1. Check crankcase oil level.
a) The oil level should be higher than the oil scale low oil level at any time. 2. The air compressor shall be operated for 8 hours to open the drain valve to discharge the condensed water in the air compressor and the air tank.
Spiral Inspection Items for Cement and Fly Ash Storage Silo 1. Check whether the oil level of the screw reducer gear is at 2/1.
2. Check if the broken air supply pipe and connecting nozzle break or fall off.
Flat belt and oblique belt inspection items
1. Check the running status of the roller.
a) Check the degree of wear b) Check whether the roll rotation is flexible 2. Check the tension of the inclined belt tension roller. If there is excessive sanding, remove it in time. 3. Check if the flat belt is scratched. 4. Check the flat belt. Tank level a) Oil level in oil mirror is more than 1/2
5. Check the oil level of the oblique belt reducer a) The oil level in the oil mirror is more than 1/2
6. In production, check whether the inclined belt is deflected. 7. Check the condition of the accumulated water in the inclined belt driven roller every 4 hours. In case of rain, increase the number of inspections and drain the water in a timely manner.
8. Check the condition of water in the flat belt after daily work and drain it in time.
9, oblique belt tension roller 3, 6 bearing seats, 6 oiling holes, 1 active drum, 2 bearing seats, 2 oiling holes, 2 driven rollers, 2 bearing units every 2 weeks plus 3# Butter once.
10. Two flat belt pulleys, four bearing seats, four oil filler holes every two weeks plus 3 # butter, and a flat belt reducer chain with 3 # butter once a month.
11, oblique belt cylindrical gear reducer check the oil level once a day, the oil level is located in the oil mirror 1/2 12, roller bearing fixing screws (hexagonal) flat belt driven roller 4, active roller 4. Inclined belt driven roller, tension roller 12, active roller 4
Mixing machine inspection items (check maintenance items every week)
1. Check the oil level of the lubricator 2. Check if the locking screws of all mixing knives, blades, and arms are loose 3. Check the distance between the mixing knives, blades and the housing (approx. 3mm-8mm)
4. Put a proper amount of butter in the rotating part with a position of butter cup and use 3# butter when filling.
Air compressor inspection project
1. Check and clean the air inlet filter. Replace the compression chamber oil every 300 hours of operation.
2. Clean the motor surface a) Compressed air dust removal 3. After cleaning the cooler surface a) Compressed air dust removal
Check maintenance items every month
1. Check the degree of wear of side lining and bottom lining (required for replacement if less than 3mm)
2. Wear of mixing knives and agitator arms (replace when more than 50%)
3. Check whether the discharge gate shaft and the bearing seat locking screw are loosened. 4. Check if the motor seat locking screw is loosened. 5. Check whether the other structural screws are loose. 6. Lubricate the lubrication points and use according to the requirements. Specify the lubricating oil model No. 7, the host shaft head seal oil injection hole 8, monthly note 3 # butter once; the host unloading door hydraulic oil cylinder oil injection hole 4, 3 # butter once a month.
Cement and fly ash storage silo spiral machine inspection project
1. Fly ash storage silo inlet end bearing into 3 # butter.
a) A total of 8 filling ports for the fly ash storage silo. 2. Cement, fly ash storage silos Screw gear reducer Gear oil Replace the oil every six months. Hyperbolic heavy duty gear oil for injection
Check maintenance items every year
1. Thoroughly replace the gear box lubricant 2. Thoroughly replace the discharge valve oil pump pressure oil 3. Check the wear and leakage of the four shaft head seals of the agitator shaft and determine whether to replace the parts of the sealing system.
3. Low shear force: It is an ideal tool for conveying shear-sensitive and corrosive fluids.
4. Corrosion resistance: it can transport various fluids, such as organic solvents and corrosive liquids.
5. Idling and dry operation: air or gas-liquid-solid three-phase mixed transportation can also be transported.
6. Possess self-priming ability: self-priming, no need to fill the pump, no need to empty.
7. It has the function of a shut-off valve, does not siphon, has no seals, and has the functions of a shut-off valve and a check valve.
8. Two-way conveying function: reverse pumping and back-suction functions can be realized by changing the direction of the pump runner.
9. Simple maintenance: only need to replace the peristaltic pump hose, no valve and seal replacement.
1. Check the lubricating oil pump pressure.
a) Lubricating oil pump total gauge pressure controlled at 5-15bar
b) The total lube oil pump pressure is controlled at 20-60 bar
2. Check the amount of lubricant in the lubricant cup of the mixer and refill the lubricant in time. Use #2 butter when filling.
3. Check whether the main motor current is normal 4. Check whether the indicator light of each item in the monitoring box is abnormally reflected (oil amount, oil temperature, working status of lubricating oil pump motor)
5. Check whether the oil supply pipe, gas pipe and connecting nozzle are broken or fallen off. 6. Check whether the water supply, gas, additive system and each equipment are normal. 7. Check whether the electrical control system and each instrument are normal. 8. Check the stirring shaft of the mixer. And whether the tank is clean. If the concrete on the mixing shaft is too much concrete, it must be manually cleaned.
9. Check the reservoir water volume, additive reserves.
Mixing station air compressor inspection project
1. Check crankcase oil level.
a) The oil level should be higher than the oil scale low oil level at any time. 2. The air compressor shall be operated for 8 hours to open the drain valve to discharge the condensed water in the air compressor and the air tank.
Spiral Inspection Items for Cement and Fly Ash Storage Silo 1. Check whether the oil level of the screw reducer gear is at 2/1.
2. Check if the broken air supply pipe and connecting nozzle break or fall off.
Flat belt and oblique belt inspection items
1. Check the running status of the roller.
a) Check the degree of wear b) Check whether the roll rotation is flexible 2. Check the tension of the inclined belt tension roller. If there is excessive sanding, remove it in time. 3. Check if the flat belt is scratched. 4. Check the flat belt. Tank level a) Oil level in oil mirror is more than 1/2
5. Check the oil level of the oblique belt reducer a) The oil level in the oil mirror is more than 1/2
6. In production, check whether the inclined belt is deflected. 7. Check the condition of the accumulated water in the inclined belt driven roller every 4 hours. In case of rain, increase the number of inspections and drain the water in a timely manner.
8. Check the condition of water in the flat belt after daily work and drain it in time.
9, oblique belt tension roller 3, 6 bearing seats, 6 oiling holes, 1 active drum, 2 bearing seats, 2 oiling holes, 2 driven rollers, 2 bearing units every 2 weeks plus 3# Butter once.
10. Two flat belt pulleys, four bearing seats, four oil filler holes every two weeks plus 3 # butter, and a flat belt reducer chain with 3 # butter once a month.
11, oblique belt cylindrical gear reducer check the oil level once a day, the oil level is located in the oil mirror 1/2 12, roller bearing fixing screws (hexagonal) flat belt driven roller 4, active roller 4. Inclined belt driven roller, tension roller 12, active roller 4
Mixing machine inspection items (check maintenance items every week)
1. Check the oil level of the lubricator 2. Check if the locking screws of all mixing knives, blades, and arms are loose 3. Check the distance between the mixing knives, blades and the housing (approx. 3mm-8mm)
4. Put a proper amount of butter in the rotating part with a position of butter cup and use 3# butter when filling.
Air compressor inspection project
1. Check and clean the air inlet filter. Replace the compression chamber oil every 300 hours of operation.
2. Clean the motor surface a) Compressed air dust removal 3. After cleaning the cooler surface a) Compressed air dust removal
Check maintenance items every month
1. Check the degree of wear of side lining and bottom lining (required for replacement if less than 3mm)
2. Wear of mixing knives and agitator arms (replace when more than 50%)
3. Check whether the discharge gate shaft and the bearing seat locking screw are loosened. 4. Check if the motor seat locking screw is loosened. 5. Check whether the other structural screws are loose. 6. Lubricate the lubrication points and use according to the requirements. Specify the lubricating oil model No. 7, the host shaft head seal oil injection hole 8, monthly note 3 # butter once; the host unloading door hydraulic oil cylinder oil injection hole 4, 3 # butter once a month.
Cement and fly ash storage silo spiral machine inspection project
1. Fly ash storage silo inlet end bearing into 3 # butter.
a) A total of 8 filling ports for the fly ash storage silo. 2. Cement, fly ash storage silos Screw gear reducer Gear oil Replace the oil every six months. Hyperbolic heavy duty gear oil for injection
Check maintenance items every year
1. Thoroughly replace the gear box lubricant 2. Thoroughly replace the discharge valve oil pump pressure oil 3. Check the wear and leakage of the four shaft head seals of the agitator shaft and determine whether to replace the parts of the sealing system.
Dosing Pump Characteristic :
1 Clean and pollution-free: fluid only passes through and touches the Peristaltic Pump hose.
2. High precision: constant current, reproducibility of up to 0.5%, and flow can be precisely adjusted.3. Low shear force: It is an ideal tool for conveying shear-sensitive and corrosive fluids.
4. Corrosion resistance: it can transport various fluids, such as organic solvents and corrosive liquids.
5. Idling and dry operation: air or gas-liquid-solid three-phase mixed transportation can also be transported.
6. Possess self-priming ability: self-priming, no need to fill the pump, no need to empty.
7. It has the function of a shut-off valve, does not siphon, has no seals, and has the functions of a shut-off valve and a check valve.
8. Two-way conveying function: reverse pumping and back-suction functions can be realized by changing the direction of the pump runner.
9. Simple maintenance: only need to replace the peristaltic pump hose, no valve and seal replacement.
Dosing Pump,Laboratory Peristaltic Pump,Metering Pump,Peristaltic Dosing Pump
Baoding Chuangrui Precision Pump Co., Ltd. , https://www.chuangruipump.com